Omnibase EHSense Enterprise Process Safety & Operational Risk Platform

EHSense — Predict Risk.
Strengthen Safety. Stay Audit-Ready.

EHSense helps industrial teams digitize safety operations, manage corrective actions, control high-risk work permits, and monitor critical safety risks across plant operations—all from one connected platform.

— OPERATIONAL ARCHITECTURE LAYERS

Four Cohesive Operational Layers.
From Frontline Floor to Executive Oversight.

A transparent, four-tier operational architecture connecting mobile frontline capture, high-hazard process safety safeguards, continuous environmental telemetry, and enterprise audit readiness.

COMMAND INTERFACE [SELECT LAYER TO INSPECT]
LAYER 01 // OPERATIONAL CAPTURE Scope: Plant Floor & Field Execution
ACTIVE ARCHITECTURE VIEW

Equip operators and contractors with rugged mobile tools that function in offline plant zones, chemical basements, and remote yards. Capture photos, voice notes, and scan equipment QR codes. Failed inspection checks trigger corrective action (CAPA) tickets with assigned owners and SLA targets.

wifi_off Offline-First Sync Engine qr_code_scanner Asset QR Location Tags photo_camera Photo & Voice Evidence bolt Automated CAPA Dispatch
— TARGET INDUSTRIAL SECTORS

Digital EHS & Process Safety Management
for High-Risk Manufacturing.

Connect frontline safety execution, corrective action management, and process-safety oversight across your industrial operations—with primary workflows purpose-engineered for chemical and continuous-process plants.

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PROCESS SAFETY

Specialty Chemicals & Petrochem

Exothermic reactors, bulk solvent storage, MSIHC compliance, toxic vapor monitoring, chemical incompatibility matrices, and LOTO during pump maintenance.

HAZOP • LOPA • MSIHC Workflows Supported
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HEAVY METALS

Steel, Foundries & Metallurgy

Molten metal transport, blast furnace tapholes, electric arc furnaces, heavy crane rigging safety, heat stress monitoring, and continuous stack CEMS emission controls.

HOT WORK • LOTO • CEMS Workflows Supported
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API SYNTHESIS

Pharmaceutical & Life Sciences

Hazardous reaction synthesis, solvent distillation recovery, cleanroom environmental monitoring, toxic powder containment, and immutable electronic audit trails.

ATEX • PSSR • AUDIT TRAIL Workflows Supported
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HYDROCARBONS

Oil, Gas & Liquid Terminals

Hydrocarbon storage tank farms, pipeline custody transfer, high-pressure gas detection, SIMOPS flare coordination, and confined space vessel cleaning permits.

SIMOPS • PTW • GAS LOGS Workflows Supported
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DISCRETE

Automotive & Assembly Plants

High-tonnage stamping presses, robotic welding cell interlocks, paint shop VOC monitoring, contractor safety gate passes, and shift toolbox talks (TBT).

TBT • CONTRACTORS • HIRA Workflows Supported
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AGRO & FOOD

Food Processing & Cold Storage

Large-scale anhydrous ammonia refrigeration interlocks, boiler pressure vessel safety inspections, pesticide synthesis containment, and ETP discharge monitoring.

AMMONIA • BOILERS • ETP Workflows Supported
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EXTRACTIVE

Cement, Mining & Minerals

Quarry blasting digital permits, kiln hot work, fugitive dust CEMS monitoring, high-voltage switchgear isolation, and conveyor emergency pull-wire audits.

BLASTING • DUST • LOTO Workflows Supported
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ENERGY

Power Generation & Utilities

Supercritical boiler steam drums, turbine maintenance LOTO, high-voltage switchyards, coal handling fire prevention, and real-time CPCB air quality compliance.

TURBINES • HIGH VOLTAGE Workflows Supported
— PLATFORM USPs & ARCHITECTURAL EDGE

Configurable Frameworks.
Proactive Risk Correlation.

Engineered for zero-lag industrial deployment: seamlessly configure any compliance standard, correlate multi-variable risk vectors with early-warning AI, stream continuous plant telemetry into SAP/ERPs, and execute 100% offline in remote plant areas.

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Configurable Regulatory Frameworks

Configure applicable standards—India OSH Code 2020, MSIHC Rules 1989, SPCB consent orders, ISO 45001, or company-specific SOPs with no core code alterations.

tune CONFIGURABLE STANDARDS
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Risk Correlation & Early-Warning

Rule-based correlation engine flags multi-variable patterns (e.g. recurring near-misses + overdue CAPAs + high-risk permits) to identify emerging risk indicators for review.

warning EARLY-WARNING ALERTS
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Telemetry & ERP Connectors

Standards-based REST and MQTT API connectors designed to interface with CEMS stack analyzers, gas sensors, ETP flowmeters, and enterprise ERP systems.

cable STANDARDS-BASED APIS
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Offline-Enabled Mobile Execution

Engineered for chemical basements, tank farms, and remote plants with zero coverage. Mobile app stores checklist data and photos locally, reconciling automatically when reconnected.

offline_bolt RELIABLE OFFLINE CAPTURE
— VALIDATED INDIAN REGULATORY ALIGNMENT & STATUTORY COMPLIANCE

Regulatory Alignment
& Audit Readiness.

EHSense delivers legally validated, audit-ready workflows built specifically to satisfy Indian statutory mandates—including the OSH Code 2020, state Factories Act rules, MSIHC Rules 1989, and SPCB/CPCB environmental consent standards, alongside global ISO management frameworks.

VALIDATED IN INDIA
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Indian Regulatory Framework

OSH Code 2020, Factories Act, MSIHC 1989 & SPCB/CPCB Consent

ISO STANDARDS
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Global Management Systems

ISO 45001:2018 Safety & ISO 14001:2015 Environment

ENGINEERING
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Process Safety & NFPA

LOPA, CCPS, IEC 61511 & NFPA 51B Hot Work standards

GOVERNANCE
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Enterprise Governance

Immutable audit ledger, four-eyes validation & RBAC

— IMPLEMENTATION INTELLIGENCE

Frequently Asked Questions

Key answers for plant managers, process safety leaders, and corporate EHS directors evaluating EHSense.

How does EHSense differ from traditional EHS incident logging software?

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Can field workers use the mobile app inside remote plant areas with zero cellular reception?

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How does EHSense differ from monolithic legacy enterprise EHS suites?

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Can EHSense ingest telemetry from our existing SCADA, IoT sensors, or ERP systems?

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What is the typical deployment and commissioning timeframe for a manufacturing site?

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